Instruction Manual of The Angle Inspection Instrument
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Instruction Manual of The Angle Inspection Instrument of Valves and Pipe Fittings.
This instrument is suitable for inspecting the angle of valves and pipe fittings whose thread angle between axes(45¡°,90¡°and180¡°).Its adventages is precise inspecting result; easily operating;the audi-visual reading and widely using,etc.It's fit for the malleable fittings which standards is GB/T3287-2000(eqv ISO49:1997).

1, The Range of Measurement

To measure the specification:1/8-4 inch fittings. It's according to the 5.7 item of GB/T3287-2000¡¡(eqv ISO49:1997)standards.The measurement error is¡Ñ0.5¡°.

2, The Technical Data

(1) When to measure 90¡°angle ,the theoretical distance between the positioning block center of the leading screw and the fixed measuring gauge is A=68.75mm

(2) When to measure 180¡°angle ,the theoretical distance between the crossarm positioning block center of the leading screw and the fixed measuring gauge is A1=17.189mm(suitable to inspect small pipe fittings.) A2=34.377mm(suitable to inspect the big pipe fittings.)

(3) When to measure 45¡°angle ,the theoretical distance between the oblique positioning block center of the leading screw and the fixed measuring gauge is A=68.75mm.

(4) Dimension:
400mmx300mmx348mm

3, The Structure
Fig.1 Layout of the instrument
In figure:
(1) Fixed screw of the leading screw.
(2) Up-and-down nut of leading screw.
(3) 90¡°angle leading srew.
(4) The measurement gauge. ¡¡¡¡
(5) The measuring positioning block.
(6) 180¡°crossarm
(7) 180¡°leading screw
(8) 45¡°oblique arm
(9) 45¡°leading screw
(10) The foundation plate
(11) The blocks
(12) The square of gauge calibration.

4, How to Use This Instrument

(1) To calibrate the instrument's zero setting. Before measuring the workpieces,the block of 45¡°,90¡°must be calibrated to zero setting.To thread the measuring head onto the hole of workpieces, unfasten the fixed screw of leading screw 1,turn the up-and ¨Cdown nut of leading screw 2.Adjusting the leadingscrew to the required measuring height i.e. When the workpieces is near the column of the leading screw,the surface of the measurement head is the middle of the positioning block 5,(e.g.to measure 180¡°thread angle, put the crossarm center in the center hole of the measuring head) then fasten the fixed screw of leading 1, Let the square of the gauge calibration 12 contact the whole surface of measuring the positioning block(according to the requirements put the block under the square of gauge calibration)(figure 1), On this set the measurement gauge to zero unfasten it .Remember reading of the small gauge on it .To finish the adjustment .and to move the square of gauge calibration and begin to measure the workpieces.

(2) To measure 45¡°and 90¡°angle. Screw the measuring head into the two ends of the fittings.
The end contacts foundation plate,the other end contacts the measuring position block (Fig.2). Not allowance for gaps. Read the value of the gauge. According to the value table (see table 1),we can determine the angle toleranceof the workpieces.

Fig.2



(3) To measure 180¡°angle. Screw the measuring head into the two ends of the fittings.

(Fig.3).
The end contact the foundation plate,the other end's positioning center is against the center of the measuring head.(while measuring small pipe fittings. The measuring gauge is positioned A1,if the pipe fittings is large one, it is positioned A 2 at this time turn the pipe fitting a cycle, judge the pipe fittings angle tolerance by the largest reading of the gauge.(see table 1)

The measuring gauge reading tolerance limit

The pipe fitting angle The angle tolerance limit (second) The gauge reading tolerance (mm)
45¡° 30 0.6
90¡° 30 0.6
180¡° A1 30 0.3
A2 30 0.6

Table 1

5, The Maintenance

(1) While using the instrument ,it should be in a dry ventilated place, if not it may be rusty.
(2) Don't knock or hit while using .the working surface should not bemarked.
(3) The center,the leading screw,the measuring position block,and the foundation plate,surface should be cleaned up by gasoline,then put the anti-rust oil.
(4) The thread of the leading screw should be lubricated.
(5) After using ,it should be covered to prevent the dust so as to keep the measuring precision.
(6) We can supply the training without expenses.

 

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